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CPU card production components

Dual-Interface Card Inlays

One CPU · contact and contactless

Dual-interface CPU card inlays provide the antenna structure for a smart card that uses contact pads and a 13.56 MHz contactless interface with one compatible CPU chip. The module connects to the card antenna electrically or by inductive coupling. Choose the connection method and module together; an antenna-only sheet does not yet contain a working CPU card.

Contactless side
13.56 MHz
Contact side
Compatible ISO/IEC 7816 module
Antenna connection
Direct electrical joint or inductive coupling
Download technical reference (PDF) ↓
Three rows of eight rectangular antenna loops with smaller connection areas near the top of each position.
3 × 8 antenna sheet · 24 positionsReference photo · open full image ↗

Technical overview

Match the antenna to the CPU module.

The module provides the processor, memory and application. The inlay provides the antenna and the physical connection or coupling area inside the card.

NXP contact / contactless interface reference ↗
Card architecture
One compatible CPU chip accessed through contact pads and a contactless antenna.
Contactless interface
13.56 MHz; ISO/IEC 14443 type and communication parameters depend on the CPU module.
Contact interface
ISO/IEC 7816-compatible module. Specify the module part number, package and operating system.
CPU memory
Determined by the selected controller and OS; antenna-only sheets contain no CPU memory. SmartMX is a controller family; JCOP is an operating system. See NXP's distinction.
Connection options
Soldered leads; zigzag or pad connections with conductive adhesive; inductive close coupling.
Pictured layouts
3 × 8 / 24 positions and 4 × 10 / 40 positions. Counts describe the photos; sheet size and antenna footprint are separate dimensions.

Module-to-antenna connections

Four ways to connect the contactless side.

Four construction approaches are illustrated below. The selected CPU module and card production process determine which connection is suitable; the quotation defines the supplied assembly stage.

Direct electrical connectionThe CPU module joins the card antenna using two conductive connections. This covers solder and conductive-adhesive methods.CPU moduleTwo physical joints connect antenna and module
Solder or conductive adhesiveDirect electrical path through the two connection points.
Inductive couplingThe card antenna includes a coupling loop near the separate coil on the CPU module. The connection is electromagnetic.Module with coilModule coil couples to the card antenna loop
Inductive close couplingRF coupling replaces the galvanic antenna connection.
Dual-interface antenna connection methods and production considerations
ConnectionHow it worksProduction fit
Soldered antenna leadsDirect electrical connectionAntenna ends are soldered to the compatible module terminals.A production line equipped to join and inspect the antenna leads.Discuss this connection →
Zigzag + conductive adhesiveDirect electrical connectionConductive adhesive joins zigzag antenna-end regions to the module.A matching module terminal geometry and controlled adhesive bonding process.Discuss this connection →
Pads + conductive adhesiveDirect electrical connectionThe antenna terminates at pads; conductive adhesive connects the module to those pads.A prelam with pad positions and a module cavity aligned to the chosen module.Discuss this connection →
Inductive close couplingElectromagnetic connectionA coil on the module couples to the card antenna without a galvanic connection.A compatible inductive-coupling module and a matched coupling-loop design.Discuss this connection →

Construction references: ACT / Trinnovation Q4-2017, slides 23–26. The inductive principle is also documented by Infineon Coil on Module ↗. Illustrations explain the connection; they are not scale drawings or module-compatibility guarantees.

Dimensioned construction references

Separate the prelam thickness from the whole card.

These redrawn stacks preserve the dimensions of the supplied ACT / Trinnovation Q4-2017 examples. They help compare layer arrangements; current order dimensions and tolerances require an approved production drawing.

Soldered connection stack0.81 mm complete historical card
Soldered connection stack, numbered layer referenceExploded layers from front to reverse. Numbers match the dimension table. Diagram is not to scale; source ACT Trinnovation Q4 2017 slide 23.1234567Front at top · layers separated · not to scale
The drawing places antenna leads between the module and the antenna core.
Layer dimensions · historical example
Layermm
1. Front overlay0.08
2. Front printing layer0.13
3. Inlay top cover0.13
4. Antenna core0.13
5. Inlay bottom cover0.13
6. Reverse printing layer0.13
7. Reverse overlay0.08
Complete illustrated card0.81

Central three-layer inlay subtotal: 0.39 mm.

Source: ACT / Trinnovation Q4-2017, slide 23. The full-card total agrees with the listed layers; the inlay subtotal is calculated from the indicated layers. These values describe the source example, not current supply dimensions or tolerances.

Pad connection stack0.83 mm complete historical card
Pad connection stack, numbered layer referenceExploded layers from front to reverse. Numbers match the dimension table. Diagram is not to scale; source ACT Trinnovation Q4 2017 slide 25.12345678Front at top · layers separated · not to scale
The source brackets compensation cores 1 and 2, the antenna core and the internal overlay as the prelam.
Layer dimensions · historical example
Layermm
1. Front overlay0.06
2. Front printing layer0.13
3. Compensation core 10.10
4. Compensation core 20.15
5. Antenna core0.15
6. Internal overlay0.05
7. Reverse printing layer0.13
8. Reverse overlay0.06
Complete illustrated card0.83

Four-layer prelam subtotal: 0.45 mm.

Source: ACT / Trinnovation Q4-2017, slide 25. The full-card total agrees with the listed layers; the inlay subtotal is calculated from the indicated layers. These values describe the source example, not current supply dimensions or tolerances.

Close-coupling stack0.82 mm complete historical card
Close-coupling stack, numbered layer referenceExploded layers from front to reverse. Numbers match the dimension table. Diagram is not to scale; source ACT Trinnovation Q4 2017 slide 26.12345Front at top · layers separated · not to scale
The module coil couples to the loop on the antenna core. The source shows five physical layers; numbering has been normalized here.
Layer dimensions · historical example
Layermm
1. Front overlay0.08
2. Front printing layer0.22
3. Antenna core0.22
4. Reverse printing layer0.22
5. Reverse overlay0.08
Complete illustrated card0.82

Antenna core in this example: 0.22 mm.

Source: ACT / Trinnovation Q4-2017, slide 26. The full-card total agrees with the listed layers; the inlay subtotal is calculated from the indicated layers. These values describe the source example, not current supply dimensions or tolerances.

The zigzag example is included in the method comparison, without a thickness claim: its original layer values and printed total are inconsistent.

Antenna and sheet references

Inspect the loop, terminals and card positions.

Open each original photo to inspect the layout. The pictured sheet is an antenna reference; CPU part number and delivered assembly stage are specified separately.

Three rows of eight rectangular antenna loops with smaller connection areas near the top of each position.

3 × 8 antenna sheet

24 pictured antenna positions. This photo shows the loop and connection-area arrangement before a CPU module is installed.

A pale antenna sheet with pairs of metallic contact pads repeated beside the antenna outlines.

Antenna connection pads

Two visible pads mark each connection location. The photo does not identify a CPU chip or a supplied operating system.

Antenna sheet with four rows of ten rectangular positions.

4 × 10 sheet example

40 pictured positions. Count and arrangement describe this reference photograph; the order drawing specifies the sheet dimensions and pitch.

Copper-coloured antenna loops ending in two dense zigzag connection regions.

Zigzag antenna-end detail

The close-up shows the expanded antenna-end regions used as a connection reference.

View the additional pad-sheet close-upClose-up of paired metallic pads and pale antenna outlines on a dual-interface sheet.

Technical documents

Share the connection comparison with your card factory.

The PDF summarizes the four methods and sourced construction references. The original manufacturer documents explain CPU interfaces and inductive coupling.

Download CPU inlay technical reference ↓

PDF · version 15 September 2026 · technical reference

Custom orders & samples

Specify the connection you want to discuss.

Your selections will be included in the inquiry draft. Add the module part number, drawing, quantity and delivery destination on the next page.

The quotation identifies module inclusion, substrate, sheet dimensions, thickness, MOQ and lead time.

Sample ordering terms →

Dual-interface inlay questions

Does a dual-interface inlay contain two chips?

Dual-interface describes contact and contactless access to one compatible CPU chip. A combi card instead combines independent chips or functions. Two RF bands also describe a different architecture. Specify the CPU module and both reader interfaces before choosing the antenna connection.

How is an inductively coupled module different from a soldered module?

A soldered design makes a direct electrical joint from the antenna ends to the module. An inductive design uses a module coil and a matching coupling region on the card antenna, with no galvanic connection between them. The module package, coupling geometry and card stack must be matched; changing the bonding process alone does not convert one design to the other.

Are the CPU chip, operating system and card approval included?

The quotation must state whether supply is an antenna sheet, a prelam or a module-equipped assembly. CPU part number, module package, memory, operating system and personalization are separate selections. A controller or module approval does not by itself certify the finished RFIDAK card for a payment or identity scheme.

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